| INDEX | |||
| PARTICULARS OF THE TASK TO BE RECORDED | |||
| TASK NO. | TASK | PAGE NO. | DATE OF TASK PERFORMED |
| Part- 4 | Marine engineering at Support Level | ||
| 4.1 | Familiarization and engine room duties | ||
| 4.1.1 | Identify personal protection gear and demonstrate their use | ||
| 4.1.2 | Engine room duties and reporting to OOW | ||
| Engine room watch keeping procedures | |||
| 4.2 | Hand Tools & Measuring Instruments | ||
| 4.2.1 | Identify different spanners by type and size. Use appropriate spanners as per the requirement. | ||
| 4.2.2 | Identify different types of hammers. Use appropriate hammers in required jobs. | ||
| 4.2.3 | Identify nuts and bolts and their usage. Identify studs and demonstrate how to fit and remove a stud. | ||
| 4.2.4 | Identify measuring instruments and their use, Calipers, scale, Tri- Square, divider, Vernier Calipers, Inside and outside micrometers, feeler gauge. | ||
| 4.3 | Bench Vice | ||
| 4.3.1 | Identify a bench vice and uses of it. | ||
| 4.4 | Using Chisels | ||
| 4.4.1 | Identify different types of chisels and their uses. | ||
| 4.5 | Using Hacksaws | ||
| 4.5.1 | Identify different types of hacksaw frames. | ||
| 4.6 | Filing | ||
| 4.6.1 | Identify different types of files and their uses. | ||
| 4.7 | Grinding | ||
| 4.7.1 | Identify major components of a pedestal grinding machine. | ||
| 4.7.2 | Identify major components of a hand grinder and how to change wheels using the appropriate tools. Know how to select the grinding wheel based on the speed of the grinding machines. | ||
| 4.8 | Drilling | ||
| 4.8.1 | Identify major components of a vertical Drilling Machines. | ||
| 4.9 | Lifting Tools, Equipment and Techniques | ||
| 4.9.1 | Identify equipment used for lifting heavy machinery items .(eye bolts , slings, shackles, ratchet block, and chain block ) | ||
| 4.10 | Auxiliary equipment and maintenance, valves and pipe works | ||
| 4.10.1 | Identify different types of Valves with respect to their use on board (globe, globe non return, gate/sluice, butterfly, ball, spring loaded, fire hydrant and float valve. | ||
| 4.10.1 | Identify major components of globe valve, gate valve and butterfly valve. | ||
| 4.10.2 | Identify various packing material and make joints/gaskets for a pipe or valve flange. | ||
| 4.11 | Auxiliary Machinery pumps | ||
| 4.11.9 | Identify types of pumps (centrifugal, reciprocating, gear and screw type). | ||
| 4.11.11 | Identify the parts of a centrifugal pump | ||
| 4.12 | Auxiliary Machinery-Air compressor | ||
| 4.12.13 | Identify parts of a reciprocating air compressor | ||
| 4.13 | Diesel Engines | ||
| 4.13.17 | Identify the major components of a diesel engine. (structure and running gear) | ||
| 4.14 | Machines-Grinder, Drilling Machines and lathe | ||
| 4.14.25 | Precautions while using portable drill machines and hand grinder | ||
| 4.15 | Basic Gas and Arc Welding | ||
| 4.15.27 | Identification of associated ancillary equipment’s such as gas torch, welding holder, mask, apron etc. | ||
| 4.16 | Lubricants and Lubrications | ||
| Identification and uses of various types of lubricants used in the engines room. | |||
| 4.17 | Level Measuring devices and techniques | ||
| 4.17.32 | Introduction to various level measuring devices fitted on board the vessel. | ||
| 4.18 | Storages Tanks | ||
| 4.18.34 | Different types of storages tanks available in engine room and purpose | ||
| 19 | Emergencies in Engine Room | ||
| 4.19.36 | Various possibilities of emergencies which can happen in an engine room | ||
| 4.19.37 | Different types of alarm signals | ||
| 20 | Basic Marine engineering at support level | ||
| 4.20.44 | Understand various parts of main engine | ||
| PART 5 | Electrical, Electronic and control engineering at support level | ||
| 5.1.1 | Identify hand tools used for electric maintenance | ||
| 5.1.3 | Identify the basic safety devices such as fuses and trips in electrical systems | ||
| PART 7 | Maintenance and Repair at Support Level | ||
| 7.1 | Surface preparation and painting | ||
| 7.1.7 | Identify various types of paints which are used on board a vessel | ||
| 7.1.11 | Identify common types of brushes and demonstrate their use. | ||
| 7.1.15 | Care and maintenance of rollers, brushes, spray hoses and nozzles. | ||
| 7.2 | Lubrication | ||
| 7.2.16 | Identify various methods of lubrication, manual and pneumatic grease guns and nipples, grease cups, oil cups, splash and forced. | ||
| 7.3 | Chemicals For Cleaning | ||
| 7.3.22 | Hazards associated with various on board chemicals and their use | ||
| 7.8 | Gas Cutting and Welding Practice | ||
| 7.8.32 | Identify components of gas cut and welding equipment. | ||
| 7.8.33 | Demonstrate safety precaution while using a gas cutting torch | ||
| 7.9 | Electric arc Welding Practice | ||
| 7.9.37 | Identify components of arc welding equipment used on board. | ||
| 7.9.38 | Identify tools apparel used for arc welding | ||
| 7.9.39 | Identify hazards and demonstrate the safety precautions to be observed prior commencement during arc welding | ||
| 7.10 | Plumbing Tools and practices | ||
| 7.10.42 | Identify different tools and jigs for plumbing work | ||
| 7.11 | Lathe Machine | ||
| 7.11.50 | Identify major parts of a lathe machine and its operating levers and switches. | ||
Task No. 4.1.1
Task– Familiarization and engine room duties.
Sub Task– Identify personal protection gear and demonstrate their use.
Description– Learnt to identify the personal protective gear and what is the use of them. Personal protective equipment is always to be worn when you are working. It is most important for our safety.
Personal protective equipment onboard ships are-
- Safety Helmet
- Safety Goggles
- Boiler Suit
- Safety Hand Gloves
- Safety Shoes
- Ear Muffs.
TASK No. 4.1.2
Task– Familiarization and engine room duties.
Sub Task- Engine room duties and reporting to OOW.
Description– Learn about different engine room duties and also knew how to report to Officer on the Watch. Also know what are the checks we have to do during watch keeping.
Different Duties in the engine room carried out-
1. Check the Lube oil pressure
2. Check the Water level in the boiler
3. Any abnormal sound and vibration
4. Overheating of any machine
5. Sounding of the various tanks etc.
4.2 Hand Tools & Measuring Instruments
TASK No. 4.2.1
Task– Familiarization and engine room duties.
Sub Task– Engine room watch keeping procedures.
Description– Learnt about the complete procedure of watch keeping in engine room.
Engine room ratings on ships perform their duties in rotational shifts, each having fixed and equal number of hours. This work shift, also known as a watch, needs to be carried out in an efficient manner to ensure the safety of life and property at sea.
TASK No. 4.2.2
Task– Hand Tools & Measuring Instruments.
Sub Task- Identify different spanners by type and size. Use appropriate spanners as per the requirement.
Description-Learnt about the different types of spanners and also knew about the size of different spanners which are written on the body of the spanner. Learnt how to use them with proper safety precautions.
Different types of spanners are-
- Double ended offset spanner
- Double ended open spanner
- Combination spanner
- Flair nut spanner
- Slogging spanner
- Crow foot spanner
- Adjustable Spanner
TASK No. 4.2.3
Task– Hand Tools & Measuring Instruments.
Sub Task- Identify different types of hammers. Use appropriate hammers in required jobs.
Description– Learnt about the different types of hammers and there uses for different purpose. We have seen the different types hammers available in the workshop.
Different types of hammers are-
- Sledge hammer
- Ball pein hammer
- Cross pein hammer
- Claw hammer
- Soft hammer
- Chipping hammer
- Mallet hammer
TASK No. 4.2.4
Task– Hand Tools & Measuring Instruments.
Sub Task- Identify nuts and bolts and their usage. Identify studs and demonstrate how to fit and remove a stud.
Description– Learnt about how to remove and fit the new stud and learnt how to remove the broken stud with the help of stud extractor.
Also learn about different types of nut and bolts.
TASK No. 4.3.1
Task– Hand Tools & Measuring Instruments.
Sub Task- Identify measuring instruments and their use, Calipers, scale, Tri- Square, divider, Vernier Calipers, Inside and outside caliper, micrometers, feeler gauge.
Description– We have learnt about different hand tools and measuring instruments such as
- vernier caliper
- Steel scale
- Tri-square
- Divider
- Inside and Outside caliper
- Micrometer
- Feeler gauges
TASK No. 4.4.1
Task– Bench Vice.
Sub Task- Identify a bench vice and uses of it.
Description– Learnt how to use bench vice and also get to know different parts of bench vice. How to hold the work piece in bench vice and what the importance of soft jaw. Also learn about the safety precautions while working on bench vice.
TASK No. 4.5.1
Task– Using Chisels.
Sub Task- Identify different types of chisels and their uses.
Description– We have learnt about different types of chisels and where to use them with proper safety precaution.
Different types of chisels are-
- Diamond point chisel
- Flat chisel
- Cross round chisel
- Half round chisel
TASK No. 4.5.1
Task– Using Hacksaws.
Sub Task– Identify different types of hacksaw frames.
Description– Learnt about different types of hacksaw and what is the use of hacksaw and how to fit a hacksaw blade, and use the hacksaw with proper safety precaution.
Different types of hacksaws are-
- Adjustable hacksaw
- Fixed frame hacksaw
TASK No. 4.6.1
Task– Filing.
Sub Task– Identify different types of files and their uses.
Description– Learnt about different types of files and how to identify them. Also learn how to use them with proper safety precautions.
Different types of files are-
- Flat file
- Half-round file
- Round file
- Square file
- Triangular file
TASK No. 4.7.1
Task– Grinding.
Sub Task– Identify major components of a pedestal grinding machine.
Description– Learnt about identification of major components of pedestal grinding machine and also about the safety precautions which are followed while operating grinding machine. Learn how to maintain pedestal grinding machine in good condition. We also learn what are the checks to be made before operating grinding machine.
TASK No. 4.7.2
Task– Grinding.
Sub Task-. Identify major components of a hand grinder and how to change wheels using the appropriate tools. Know how to select the grinding wheel based on the speed of the grinding machines
Description– Learnt about the major components of hand grinder and also learnt how to change wheels using appropriate tools. Also learnt how to select grinding wheel based on the speed of grinder machine and what are the safety precautions to be followed while operating hand grinder.
TASK No. 4.8.1
Task– Drilling.
Sub Task- Identify major components of a vertical Drilling Machines.
Description– Learnt about the major components of vertical drill machine and how to fit and remove a drill bit. Also learnt about the checks to be made before operating drill machine and about the different sizes of drill bits and safety precautions to be followed while using drill machine.
TASK No. 4.9.1
Task– Lifting Tools, Equipment and Techniques.
Sub Task- Identify equipment used for lifting heavy machinery items. (Eye bolts, slings, shackles, ratchet block, and chain block).
Description– Learnt about how to identify different types of lifting equipments and how to use them. Also get to know about SWL and its marking. Also knew how to fit and remove an eye bolt and what are the checks to be made on lifting devices before using them.
TASK No. 4.10.1
Task– Auxiliary equipment and maintenance, valves and pipe works.
Sub Task- Identify different types of Valves with respect to their use on board (globe, globe non return, gate/sluice, butterfly, ball, spring loaded, fire hydrant and float valve.
Description– Learnt about different types of valves used onboard ships. Also get to know there uses.
Different types of valves used onboard ship are-
- Globe valve
- Gate valve
- Butterfly valve
- Ball valve
- Spring loaded valve
- Fire hydrant valve
TASK No. 4.10.2
Task– Auxiliary equipment and maintenance, valves and pipe works.
Sub Task- Identify major components of globe valve, gate valve and butterfly valve.Description- Learnt to identify major components of gate valve, globe valve and butterfly valve and how to operate them with safety precaution
TASK No. 4.10.3
Task– Auxiliary equipment and maintenance, valves and pipe works.
Sub Task- Identify various packing material and make joints/gaskets for a pipe or valve flange.
Description– Learnt about different types of packing materials and how to make gasket. Also learnt what are the different dimensions that are required for making gasket and the tools required for making gasket.
Different types of gaskets are-
- Rubber gasket
- Leather gasket
- Cork gasket
- Paper gasket
TASK No. 4.11.9
Task– Auxiliary Machinery pumps.
Sub Task- Identify types of pumps (centrifugal, reciprocating, gear and screw type).
Description– Learnt how to identify different types of pumps used onboard ships. Also learnt how to identify different parts of the pumps.
Different types of pumps used onboard ships are-
- Reciprocating pump
- Centrifugal pump
- Screw pump
- Gear pump
TASK No. 4.11.11
Task– Auxiliary Machinery pumps.
Sub Task- Identify the parts of a centrifugal pump.
Description– Learnt how to identify different parts of centrifugal pump and the use of impeller which is fitted in it. Also learnt the importance of coupling guard fitted on the pump and the use of wear ring and mechanical seal.
TASK No. 4.12.13
Task– Auxiliary Machinery-air compressor.
Sub Task- Identify parts of a reciprocating air compressor.
Description– Learnt about the identification of different parts of air compressor and the importance of safety devices fitted on air compressor. Also learnt about the uses of relief valve and bursting disc.
TASK No. 4.13.17
Task– Diesel Engines.
Sub Task- Identify the major components of a diesel engine. (Structure and running gear).
Description– Learnt how to identify major components of diesel engine and the safety devices fitted on the engine. Also learnt about the running gears of diesel engine.
Different parts of diesel engine are-
- Cylinder head
- Piston
- Turbo charger
- Scavenge port
- Connecting rod
- Crankcase
- Crankshaft
- Bottom end bearing
TASK No. 4.14.25
Task– Machines-Grinder, Drilling Machines and lathe.
Sub Task- Precautions while using portable drill machines and hand grinder.
Description– Learnt about the major parts of the portable drill machine and hand grinder. Also learnt about the safety precautions that are required for operating these machines.
TASK No. 4.15.27
Task– Basic Gas and Arc Welding.
Sub Task- Identification of associated ancillary equipments such as gas torch, welding holder, mask, apron etc.
Description– Learnt about the different ancillary equipments that are required for gas and arc welding. Also learnt about the safety precautions to be followed while operating these equipments.
Different types of ancillary equipments are-
- Gas cutting torch
- Hand leather gloves
- Leather apron
- Electrode holder
- Earth clamp
TASK No. 4.16.1
Task- Lubricants and Lubrications.
Sub Task- Identification and uses of various types of lubricants used in the engines room.
Description- Learnt about the identification of various types of lubricants used onboard ships. Also learnt about the different use of lubricants and there importance.
Different types of lubricants used onboard ships are-
- Lubricating oil
- Grease
- Oil can
- High pressure grease gun
- Pneumatic grease gun
TASK No. 4.17.32
Task– Level Measuring devices and techniques.
Sub Task- Introduction to various level measuring devices fitted on board the vessel.
Description– Learnt about the identification of various level measuring devices and their uses. Also learnt how to read measuring devices and what is sounding and ullage.
Different types of measuring devices used onboard ships are-
- Sounding rod
- Sounding tape
- Gauge glass
- Sight glass
- Dip stick
TASK No. 4.18.34
Task– Storages Tanks.
Sub Task- Different types of storages tanks available in engine room and purpose.
Description– Learnt about the different types of storage tanks present in engine room and their purposes.
Different types of storage tanks are-
- Lube oil storage tank
- Fuel oil storage tank
- Waste oil storage tank
- Fresh water storage tank
- Bilge holding storage tank
- Sewage holding tank
- Ballast tank
TASK No. 4.19.36
Task– Emergencies in Engine Room.
Sub Task- Various possibilities of emergencies which can happen in an engine room.
Description– Learnt about the emergency and the emergencies that occurs in engine room. Also learnt about what action we need to take in case of emergency.
Different types of emergencies in engine room are-
- Fire or risk of fire
- Scavenge fire
- Crankcase explosion
- Engine failure
- Blackout
- Boiler back fire
- Accidents
TASK No. 4.19.37
Task– Emergencies in Engine Room.
Sub Task- Different types of alarm signals.
Description– Learnt about the different types of alarm signals in engine room and also about the maintenance that are carried out according to PMS.
Different types of alarms and signals are-
- Machinery failure alarm
- General emergency alarm
- Fire alarm
- CO2 flooding alarm
- Bilges high level alarm
TASK No. 4.20.44
Task– Basic Marine engineering at support level.
Sub Task- Understand various parts of main engine.
Description– Learnt about the identification of various parts of main engine and the safety devices that are fitted on the main engine. Also learnt about the safety precautions that are followed while operating main engine.
Different parts of main engine are-
- Cylinder head
- Turbo charger
- Fuel injector
- Inlet and exhaust valve
- Piston
- Scavenge port
- Crankcase
- Crankshaft
- Connecting rod
PART – 5 Electrical, Electronic and control engineering at support level
TASK No. 5.1.1
Task– Electrical, Electronic and control engineering at support level.
Sub Task- Identify hand tools used for electric maintenance.
Description– Learnt about the different types of hand tools used for electric maintenance work. Also learnt about the purpose of different types of hand tools.
Different types of electric hand tools are-
- Multimeter
- Voltmeter
- Ammeter
- Tong tester/Clamp meter
- Electric tester
- Hand operated megger
TASK No. 5.1.2
Task– Electrical, Electronic and control engineering at support level.
Sub Task- Identify the basic safety devices such as fuses and trips in electrical systems.
Description– Learnt about the different safety devices fitted in electrical system. Also learnt about the use of fuse and the difference between fuse and MCB
Different safety devices are-
- MCB (Miniature Circuit Breaker)
- ACB (Air Circuit Breaker)
- VCB (Vacuum Circuit Breaker)
- MCCB (Moulded Case Circuit Breaker)
- Fuse
PART-7 Maintenance and Repair at Support Level
Surface preparation and painting
TASK No. 7.1.7
Task– Surface preparation and painting.
Sub Task- Identify various types of paints which are used on board a vessel.
Description– Learnt about the uses and different types of paints used onboard ships. Also learnt about the safety precautions while painting.
Different types of paints are-
- Alkyd paint
- Bituminous paint
- Chlorinated rubber paint
- Vinyl paint
- Epoxy paint
- Antifouling paint
TASK No. 7.1.11
Task– Surface preparation and painting.
Sub Task- Identify common types of brushes and demonstrate their use.
Description– Learnt about different types of brushes used for painting onboard ships. Also knew how to identify different types of brushes.
Different types of brushes used onboard ships are-
- Flat brush
- Roller brush
- Liner brush
- Angled brush
- Stencil brush
TASK No. 7.1.15
Task– Surface preparation and painting.
Sub Task- Care and maintenance of rollers, brushes, spray hoses and nozzles.
Description– Learnt about the maintenance of roller, brushes, spray hoses and nozzles. Also learnt about the different safety precautions should be followed while painting.
TASK No. 7.2.16
Task– Lubrication.
Sub Task– Identify various methods of lubrication, manual and pneumatic grease guns and nipples, grease cups, oil cups, splash and forced.
Description– Learnt about the various methods of lubrication and the use of high pressure grease gun and pneumatic grease gun. Also learnt how to refill grease gun and the use of grease cup and oil can.
Different types of lubrication methods are-
- Splash lubrication
- Re-circulatory system
- Ring chain and collar feed
- Wick feed and lubricating pad
- Drip feed cup oilers
- Grease cup
- Grease gun
TASK No. 7.3.22
Task– Chemicals for Cleaning.
Sub Task- Hazards associated with various on board chemicals and their use.
Description– Learnt about the different hazards of chemicals onboard ships. Also learnt about various uses of chemicals and the safety precautions to be followed while handling chemicals.
Chemical hazards onboard ships are-
- Toxic vapors
- Burns
- Fire
- Corrosive
TASK No. 7.8.32
Task– Gas Cutting and Welding Practice.
Sub Task- Identify components of gas cut and welding equipment..
Description– Learnt about the different parts of gas cutting torch. Also learnt about the safety precautions to be followed while doing gas cutting.
Different parts of gas cutting torch are-
- Nozzle
- Oxygen pipe
- Acetylene pipe
- Torch handle
- Oxygen lever
- Oxygen control valve
- Acetylene control valve
TASK No. 7.8.33
Task– Gas Cutting and Welding Practice.
Sub Task- Demonstrate safety precaution while using a gas cutting torch.
Description– Learnt about the different parts of gas cutting torch. Also learnt about the safety precautions to be followed while doing gas cutting.
Different parts of gas cutting torch are-
- Nozzle
- Oxygen pipe
- Acetylene pipe
- Torch handle
- Oxygen lever
- Oxygen control valve
- Acetylene control valve
TASK No. 7.9.37
Task– Electric arc Welding Practice.
Sub Task- Identify components of arc welding equipment used on board.
Description– Learnt about the identification of different components uses for arc welding.
Different components used for arc welding are-
- Welding machine
- Electrode holder
- Earth clamp
- Cables
- Welding PPE
TASK No. 7.9.38
Task– Electric arc Welding Practice.
Sub Task- Identify tools and apparel used for arc welding.
Description– Learnt about the identification of different tools and their uses for arc welding. Also learnt about the apparel used for arc welding.
Different apparel used for arc welding are-
- Leather apron
- Leather hand gloves
- Safety shoes
- Welding shield
TASK No. 7.9.39
Task– Electric arc Welding Practice.
Sub Task- Identify hazards and demonstrate the safety precautions to be observed prior commencement during arc welding.
Description– Learnt about the hazards which occur during welding. Also learnt about the safety precautions to be followed during arc welding and before starting arc welding.
Different welding hazards are-
- Electric shock
- Noise hazards
- Exposure to UV and IR radiation
- Exposure to fumes and gases
- Burns
TASK No. 7.10.42
Task– Plumbing Tools and practices.
Sub Task- Identify different tools and jigs for plumbing work
Description– Learnt about the different components of pipe and how to use Teflon tape. Also learnt how to make external threads and different types threads.
Different components of pipes are-
- Elbow
- Union
- Nipple
- Tape
- Cock
- Gland packing
- Joints
Plumbing Jigs
- Pipe vice
- Bench vice
- Pipe threading jig
- Pipe bending jig
- Welding jig
- Alignment Clamp
- Plumbing Jigs
TASK No. 7.11.50
Task– Lathe Machine.
Sub Task- Identify major parts of a lathe machine and its operating levers and switches.
Description– Learnt about the safety precautions and different parts of the lathe machine.
Different parts of lathe machine are-
- Head stock
- Carriage
- Cross siddle handle
- Tool post
- Compound rest
- Tail stock
- Lead screw
- Dead centre